Certainly there is an increasing demand for LED Based Ultraviolet Lights (UV) when compared to conventional UV Lights used in Nondestructive tests. It is worth to understand the advantage one over the other before ordering from the NDT Equipment Suppliers.
Comparison between LED based UV light & Conventional UV lights for NDT Inspections in Liquid Penetrant & Magnetic Particle Inspections.
Parameters | LED Based UV Light | Conventional UV Light | Advantages |
Average rated life | 15000-20000 Hrs | 2000-2500 Hrs | At least 10 times better life |
Power consumption | 7.5 Watt/Hr | 125Watt/Hr. | Energy saving |
Operating voltage | 12-18V AC/DC | 230V AC | Energy saving |
UV output at 15" from lens | 5300 µW/cm² | 5200 µW/cm² | Better intensity |
Intensity reduction | Drops on 8-10% over the entire life of LED | Reduces substantially as per uses & at every Switch ON-OFF | Much better life |
Time Needed to reach full intensity | Within a second | Wait for 15-20 minutes | Minimises production loss |
Weight | 0.7 Kg | 2.5 Kg | Easy to handle |
Heat Generation | Negligible | High heat generated | Operator Friendly (Specially in Hot summer days) |
Risk Due to UV Radiation | No risk since it emits only UV-A radiation | Also emits UV-B radiation (That is why filter needed) | Safe for Human Being |
Environment Friendly | Does not contain Mercury | Contains Mercury | Safe for environvement |
Focussed Rays | More sensitive to minute cracks & no irriatation on eyes | Does not have this advantage | Increased sensitivity & operator friendly |
Comfort Level for operator | Increased comfort due to negligible heat ,more focused rays & lesser weight | Does not have this advantage | More operator friendly |
Flickering (Due to high Voltage variation in Forging units/Press Shop) | No Flickring | Light goes off momentary | Better life & inspection does not hamper |
When bought near Coil Field | Does not get switched off | Light goes off momentary | Increased productivity |
Long Life & Cost Saving | Long life of LED,No Filters & Bulb used | Frequent replacement of UV Bulb & Filters | Cost Saving |
Increased Life of UV Light | Life can be increased further & power can be saved only when it is required to switch on the light | It is recommended to Swich ON continuosly for the entire shift, if the inspection to done since each time switching ON -OFF the light reduces its life by 2-3 Hrs. | Increased life & energy saving |
Battery Operated | Can also run on battery with very small investment | High investment needed for battery operated | Cost Saving |
Effect of Water & Oil | Having no effect if the water falls on light | Very likely changes of breakage of Filters & bulb (Since these are hot while in operation) | Cost Saving |
Spares availability | Easily available | Not easily available since these need to be imported | Cost Saving |
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